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Glass Bead
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BrightBlast¢â
Glass Bead is a unique and popular air blasting media
widely used for cleaning, conditioning or peening
metallic surfaces. BrightBlast¢â is manufactured
from high-grade crushed and sized glass cullet. The
cullet is melted to a spherical shape and annealed
to equalise internal stresses and resist fracture.
These non-abrasive, clear, transparent spheres function
without particle embeddment, pick-up, contamination
or other damage to the surface under trea¢âent. Depending
on the size and operating parameters selected, BrightBlast¢â
produces a surface finish ranging from fine matte
to bright satin.
Decorative and special
effects on surfaces may easily be achieved by masking
and blasting surfaces with BrightBlast¢â.
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The
inherent characteristics of BrightBlast¢â Glass Beads
permit cleaning and deburring of critically toleranced
parts without removing any base metal, thereby preserving
the critical tolerances. In addition, the inherent strength
of glass beads is such that it can survive multiple impacts,
making it an ideal abrasive for use in blasting equipment
fitted with recycling facilities.
BrightBlast¢â Glass Beads are widely utilised in peening
applications to impart a layer of compressive stresses
on components exposed to cyclical loadings and containing
residual tensile stresses. The use of BrightBlast¢â,
to peen the component, reduces the risk of failure due
to fatigue stress or stress corrosion cracking. Being
chemically inert, and non-toxic, BrightBlast¢â will not
leave any undesirable or ferrous residue on blasted
surfaces and uncontaminated spent media is environmentally
harmless.
Industry users include Aerospace/Aviation, Automotive,
Consumer Goods Manufacturing, Foundry/Die Casting, OEM
Subcontractors and Semiconductor Manufacturing.
Typical applications include: Deflashing IC package lead
frames; Peening aircraft engine turbine blades and other
components; Decorative finishing; Surface finishing prior
to anodizing or electrolytic coating; General cleaning
and deburring of non ferrous components and Removal of
flux residues from high temperature moulds. |
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Usage Guidelines and Performance |
 Bigger
beads clean slower, produce higher peening intensities,
remove larger contaminants, produce higher surface roughness
and brighter finishes.
 Smaller
beads clean faster, produce lower peening intensities,
remove smaller contaminants, produce lower surface roughness
and more matte finish. |
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Grade |
GB3 |
GB5 |
GB9 |
GB11 |
GB13 |
Comparative
Peening Intensities
(0.001¡±) |
0.015A |
0.010A |
0.015N |
0.011N |
0.005N |
Cleaning
Speed |
Medium |
Cleaning
Speed |
Approx
3-5% per cycle |
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Note: All above figures are indicative for
comparative purposes only. |
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Abrasive Properties |
Shape |
110-125kg
Fibre Drum |
Basic
Material |
Soda Lime
Glass |
Hardness
(Moh) |
5.5 |
Roundness
% |
Min 70 |
Bulk Density
(kg/m3) |
2500 |
Broken
Particles % |
Max 3
by count |
Particle
S.G. |
2.45-2.50 |
Free Silica
% |
0 |
Colour |
Clear
Glass |
Size Standard |
ASTM |
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Available Sizes |
Grade |
GB3 |
GB4 |
GB5 |
GB6 |
GB7 |
GB8 |
GB9 |
GB10 |
GB11 |
GB12 |
GB13 |
Microns |
425-
600 |
250-
425 |
212-
425 |
212-
300 |
180-
300 |
125-
250 |
106-
212 |
90-150 |
53-106 |
45-90 |
<53 |
Inch(.001¡±) |
.016-
.023 |
.009-
.016 |
.008-
.016 |
.008-
.011 |
.007-
.011 |
.005-
.010 |
.004-
.008 |
.003-
.006 |
.002-
.004 |
.001-
.003 |
< .002 |
Grade |
MIL-3 |
MIL-4 |
MIL-5 |
MIL-6 |
MIL-7 |
MIL-8 |
MIL-9 |
MIL-10 |
MIL-11 |
MIL-12 |
MIL-13 |
Microns |
850-
600 |
600-
425 |
425-
300 |
300-
212 |
250-
180 |
212-
150 |
180-
125 |
150-90 |
125-75 |
106-63 |
90-45 |
Inch(.001¡±) |
.033-
.023 |
.023-
.016 |
.016-
.012 |
.012-
.008 |
.010-
.007 |
.008-
.006 |
.007-
.005 |
.006-
.0035 |
.005-
.003 |
.004-
.002 |
.0035-
.001 |
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Other sizes and peening grades available
upon request |
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Packaging |
25kg
Bags |
1 Tonne
Pallet (40 x 25kg Bags) |
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ORDERING INFORMATION |
Stock
Code |
AGB-MILXX |
Key |
XX
- Product MIL grade (e.g. 13 for MIL13) |
Stock Code |
AGB-XXXX |
Key |
XXXX
- Code for product GB grade |
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